Use of lost circulation control (LCM) materials in oil well drilling: a review article

Authors

DOI:

https://doi.org/10.71112/wz9q4352

Keywords:

Traditional materials, hybrid materials, smart polymer materials, filtration, stability

Abstract

Lost circulation during oil well drilling represents a technical and economic challenge, compromising wellbore stability and operational safety. This study aimed to critically review the loss control materials (LCMs) used between 2021 and 2025. The PRISMA 2020 protocol was applied to 171 articles from Scopus and ScienceDirect, discarding duplicates and meeting inclusion criteria. 22 studies were analyzed using Rayyan and VOSviewer. The results showed three groups of LCMs: traditional ones composed of plant fibers and mineral particles with filtration reduction up to 40%; hybrid and cementitious ones consisting of thermosetting gels, EICP, MOS cements, and thixotropic cements with efficiencies greater than 80% up to 150°C and 1000 psi; and smart systems such as SMP foams, self-healing gels, microcapsules, and elastomeric microspheres with dynamic adaptability, shape recovery >98%, and sealing up to 8.97 MPa. The discussion highlights an evolution from basic solutions to hybrid and smart systems and highlights the need to incorporate artificial intelligence to optimize LCM selection in real time. It is concluded that, despite advances, it is essential to standardize testing protocols, validate on a commercial scale, and integrate predictive tools for more efficient loss control.

Downloads

Download data is not yet available.

References

Ahmad, H. M., Kamal, M. S., Murtaza, M., Al Nabbat, Y., Al Arifi, S., & Mahmoud, M. (2024). Breakthrough Solutions for Lost Circulation Control in Oilfield Drilling: Unleashing the Power of Biopolymer Modified Graphene and CaCO3 synergy. International Petroleum Technology Conference, IPTC 2024. https://doi.org/10.2523/IPTC-24409-EA

Albattat, R., AlSinan, M., Kwak, H., & Hoteit, H. (2022). Modeling lost-circulation in natural fractures using semi-analytical solutions and type-curves. Journal of Petroleum Science and Engineering, 216, 110770. https://doi.org/10.1016/j.petrol.2022.110770

Anyaezu, T. V. (2023). Experimental investigation of PAM/PEI polymer mud for reducing lost circulation in high-temperature formations. Geothermics, 114. https://doi.org/10.1016/j.geothermics.2023.102786

Ayodele, E., Ezeonu, C., Amuah, F., Sangoleye, D., & Ayodele, F. (2022). The Effect of Sugarcane Fibres and MICA as Loss Circulation Material in Water Based Mud. Society of Petroleum Engineers - SPE Nigeria Annual International Conference and Exhibition, NAIC 2022. https://doi.org/10.2118/211951-MS

Azadivash, A. (2025). Lost circulation intensity characterization in drilling operations: Leveraging machine learning and well log data. Heliyon, 11(1), e41059. https://doi.org/10.1016/j.heliyon.2024.e41059

Bai, Y., Dai, L., Sun, J., Lv, K., Zhang, Q., Shang, X., Zhu, Y., & Liu, C. (2022). Experimental study on an oil-absorbing resin used for lost circulation control during drilling. Journal of Petroleum Science and Engineering, 214, 110557. https://doi.org/10.1016/j.petrol.2022.110557

Bamiduro, A., Peres-Demarthon, G., Phyoe, T. Z., Pallapothu, S., Pauferro, P., & Aghaguluyev, J. (2024). Incorporating Self-Degradable Fibers into High Performance High Strength Particulates to Combat Losses While Drilling Across Reservoir Section in Extended Reach Well in Middle East Field. Proceedings - SPE Annual Technical Conference and Exhibition, 2024. https://doi.org/10.2118/220905-MS

Belayneh, M., & Aadnøy, B. (2022). Bridging performances of lost circulation materials (LC-LUBE and mica) and their blending in 80/20 and 60/40 oil-based drilling fluids. Frontiers in Physics, 10. https://doi.org/10.3389/fphy.2022.1042242

Cui, K., Jiang, G., Xie, C., Yang, L., He, Y., Shen, X., & Wang, X. (2021). A novel temperature-sensitive expandable lost circulation material based on shape memory epoxy foams to prevent losses in geothermal drilling. Geothermics, 95, 102145. https://doi.org/10.1016/j.geothermics.2021.102145

Elmousalami, H., & Sakr, I. (2024). Artificial intelligence for drilling lost circulation: A systematic literature review. Geoenergy Science and Engineering, 239, 212837. https://doi.org/10.1016/j.geoen.2024.212837

Feng, Y., Yang, H., Li, X., Zhang, S., Hu, H., & Wang, J. (2024). Interpretable Lost Circulation Analysis: Labeled, Identified, and Analyzed Lost Circulation in Drilling Operations. SPE Journal, 29(04), 1692-1709. https://doi.org/10.2118/218380-PA

Fritoli, G. de S., De Lai, F. C., & Junqueira, S. L. de M. (2021). Effect of LCM and polymeric additives on mudcake and filtrate rheology parameters. Journal of Petroleum Science and Engineering, 205, 108948. https://doi.org/10.1016/j.petrol.2021.108948

Guo, P., Qiu, Z., Zang, X., Zhong, H., Zhao, X., Zhang, Y., & Mu, T. (2024). Epoxy resin microencapsulated by complex coacervation as physical-chemical synergetic lost circulation control material. Energy, 293. https://doi.org/10.1016/j.energy.2024.130630

Haddaway, N. R., Page, M. J., Pritchard, C. C., & McGuinness, L. A. (2022). PRISMA2020: An R package and Shiny app for producing PRISMA 2020-compliant flow diagrams, with interactivity for optimised digital transparency and Open Synthesis. Campbell Systematic Reviews, 18(2), e1230. https://doi.org/10.1002/cl2.1230

Hafez, A., Liu, Q., Finkbeiner, T., Moellendick, T. E., & Santamarina, J. C. (2022). Rapid bentonite-cement-oil hydration: Implications to fluid loss control. Journal of Petroleum Science and Engineering, 215, 110615. https://doi.org/10.1016/j.petrol.2022.110615

Hamdan, T., Saraji, R., Yang, T., Al-Rahma, R., Abdullah, D., Al Nuaimi, M., Zhou, C., Hu, X., Cheng, Y., Guo, Y., & Zhang, X. (2023). A High Molecular Polymer LCM to Cure Severe Losses While Drilling Shallow Aquifers in UAE. Society of Petroleum Engineers - Gas and Oil Technology Showcase and Conference, GOTS 2023. https://doi.org/10.2118/214191-MS

Ishaku, Y., Okafor, I., Jakada, K., Nzerem, P., & Salihu, A. (2023). Evaluation of Groundnut Shell and Yam Peel as a Loss Circulation ControlMaterial in Drilling. Society of Petroleum Engineers - SPE Nigeria Annual International Conference and Exhibition, NAIC 2023. https://doi.org/10.2118/217209-MS

Jiang, G., Cui, K., Dong, T., Yang, L., & Quan, X. (2021). Magnesium oxysulfate cement as a fast curing agent in drilling fluids to solve the severe loss. Petroleum Science and Technology, 39(7), 216-234. https://doi.org/10.1080/10916466.2021.1891097

Kibikas, W., Nakagawa, S., Ingraham, M., Bauer, S., Chang, C., Dobson, P., Kneafsey, T., & Samuel, A. (2024). Evaluation of Lost Circulation Material Sealing for Geothermal Drilling. Energies, 17(11), Article 11. https://doi.org/10.3390/en17112703

Lashkari, R., Tabatabaei-Nezhad, S. A., & Husein, M. M. (2023). Evaluation of shape memory polyurethane as a drilling fluid lost circulation and fracture plugging material. Geoenergy Science and Engineering, 222. https://doi.org/10.1016/j.geoen.2023.211445

Liu, J., Sun, Y., Sun, J., Lv, K., Huang, N., Xu, Z., Zhang, T., Li, Y., Zhang, G., Yi, H., & Hou, D. (2025). Research on Silicone Rubber Material as a Lost Circulation Material for Antarctic Drilling. SPE Journal, 30(1), 144-151. https://doi.org/10.2118/223630-PA

Liu, W., Xu, Q., Lin, C., Yuan, Z., & Xu, X. (2023). Experimental study of a novel oil-based crosslinking-curing lost circulation material for shale gas well. Petroleum Science and Technology, 41(15), 1492-1509. https://doi.org/10.1080/10916466.2022.2092505

Magzoub, M., Anyaezu, T., Salehi, S., Li, G., Fan, J., Teodoriu, C., Saleh, F. K., & Taleghani, A. D. (2021). Evaluating sealability of blended smart polymer and fiber additive for geothermal drilling with the effect of fracture opening size. Journal of Petroleum Science and Engineering, 206, 108998. https://doi.org/10.1016/j.petrol.2021.108998

Mohamed, A. H., Sulaimon, A., Jufar, S., & Manickam, V. (2023). Wellbore Strengthening: Palm Date Seeds for Mitigating Circulation Losses and Effect of Salinity on Clay Swelling. Society of Petroleum Engineers - SPE Nigeria Annual International Conference and Exhibition, NAIC 2023. https://doi.org/10.2118/217237-MS

Tariq, Z., Mahmoud, M., Alahmari, M., Bataweel, M., & Mohsen, A. (2022). Lost circulation mitigation using modified enzyme induced calcite precipitation technique. Journal of Petroleum Science and Engineering, 210, 110043. https://doi.org/10.1016/j.petrol.2021.110043

Velasco, A., Segouffin, J., Duarte, B., Simental, S., Rowe, M., Major, J., Toranzo, G. E., & Garcia, S. (2023). Highly Thixotropic Engineered Cement Solution Helps Overcome Lost Circulation While Drilling Deepwater Exploration Well. Society of Petroleum Engineers - ADIPEC, ADIP 2023. https://doi.org/10.2118/216947-MS

Wang, R., Wang, C., Long, Y., Sun, J., Liu, L., & Wang, J. (2023). Preparation and investigation of self-healing gel for mitigating circulation loss. Advances in Geo-Energy Research, 8(2), 112-125. https://doi.org/10.46690/ager.2023.05.05

Yadav, K., Singhwane, A., Milli, M., Gorhe, N., Srivastava, A. K., & Verma, S. (2024). Shape memory polymers as new advanced loss circulation materials for drilling applications. Polymer Bulletin, 81(17), 15293-15317. https://doi.org/10.1007/s00289-024-05342-6

Yang, J., Sun, J., Bai, Y., Lv, K., Zhang, G., & Li, Y. (2022). Status and Prospect of Drilling Fluid Loss and Lost Circulation Control Technology in Fractured Formation. Gels, 8(5), Article 5. https://doi.org/10.3390/gels8050260

Yang, L., Ma, J., Chang, X., Wu, Y., Jiang, G., Qiu, S., & Kinkeyi Moukoko, A. D. (2023). Novel polymeric organic gelator as lost circulation material for oil-based drilling fluids. Geoenergy Science and Engineering, 231, 212414. https://doi.org/10.1016/j.geoen.2023.212414

Yang, L., Ou, Z., Chang, X., Wu, J., Chen, H., Jiang, G., Ma, J., Dong, T., Wu, Y., Yu, C., & Feng, S. (2025). Application of Elastomer Microsphere Particles as Water-Based Drilling Fluid Lost Circulation Material. SPE Journal, 30(3), 1190-1205. https://doi.org/10.2118/224416-PA

Published

2026-02-10

Issue

Section

Applied Sciences

How to Cite

Saavedra-Arancibia, N. ., Villegas, M. ., Vladislavic-Mendoza, S., Bustamante Perez, D. ., & Arancibia, S. (2026). Use of lost circulation control (LCM) materials in oil well drilling: a review article. Multidisciplinary Journal Epistemology of the Sciences, 3(1), 1136-1159. https://doi.org/10.71112/wz9q4352