Sensitivity analysis of moisture content in charcoal briquettes using thermodynamic simulation
DOI:
https://doi.org/10.71112/c21ngw16Keywords:
charcoal briquettes, moisture content, lower heating value, solid biofuels, thermodynamic simulationAbstract
Moisture content is a critical factor determining the energy performance of densified solid biofuels. In charcoal briquettes, even moderate variations reduce the lower heating value (LHV) and increase specific fuel consumption. This study quantifies the sensitivity of moisture content, between 5% and 23%, on the LHV and fuel consumption of briquettes using thermodynamic simulation validated with experimental data. Briquettes made from residual trimmings and fines from the Bolivian Chaco region were analyzed. Their base LHV was 38,10 MJ/kg at a moisture content of 8,87%. For each moisture scenario, representative of real-world drying, storage, and handling conditions, the effective LHV and the fuel consumption required to meet a thermal demand equivalent to industrial steam generation were determined using TermoGraf v5.7. The results were verified with manually calculated energy balances, achieving a relative error of less than 2%. The simulation showed a non-linear decrease in LHV from 38,63 to 30,55 MJ/kg when humidity increased from 5% to 23%, implying a reduction of approximately 20,9%. Consistently, fuel consumption increased from 8,88 to 11,21 kg/h, an increase of nearly 26,2%. It is concluded that maintaining humidity below 10% is an essential operational strategy for maximizing energy efficiency in industrial thermal applications.
Downloads
References
Abdel Aal, A. M. K., Ibrahim, O. H. M., Al-Farga, A., & El Saeidy, E. A. (2023). Impact of biomass moisture content on the physical properties of briquettes produced from recycled Ficus nitida pruning residuals. Sustainability, 15(15), 11762. https://doi.org/10.3390/su151511762
Ajimotokan, H. A., Ehindero, A. O., Ajao, K. S., Adeleke, A. A., Ikubanni, P. P., & Shuaib-Babata, Y. L. (2019). Combustion characteristics of fuel briquettes made from charcoal particles and sawdust agglomerates. Scientific African, 6, e00202. https://doi.org/10.1016/j.sciaf.2019.e00202
Baltrocchi, A. P. D., Ferronato, N., Calle Mendoza, I. J., Gorritty Portillo, M. A., Romagnoli, F., & Torretta, V. (2023). Socio-economic analysis of waste-based briquettes production and consumption in Bolivia. Sustainable Production and Consumption, 37, 191–201. https://doi.org/10.1016/j.spc.2023.03.004
Dragusanu, V., Lunguleasa, A., & Spirchez, C. (2022). Evaluation of the physical, mechanical, and calorific properties of briquettes with or without a hollow made of wheat (Triticum aestivum L.) straw waste. Applied Sciences, 12(23), 11936. https://doi.org/10.3390/app122311936
Dula, M., & Kraszkiewicz, A. (2025). Theory and practice of burning solid biofuels in low-power heating devices. Energies, 18(1), 182. https://doi.org/10.3390/en18010182
Durán Calvetty, H. F. (2025). Evaluación de la calidad y rendimiento de briquetas elaboradas a partir de menudos y finos de carbón vegetal provenientes del Chaco boliviano en Sucre, Bolivia [Tesis de maestría, Universidad Nacional Siglo XX].
Ferronato, N., Calle Mendoza, I. J., Ruiz Mayta, J. G., Gorritty Portillo, M. A., Conti, F., & Torretta, V. (2022). Biomass and cardboard waste-based briquettes for heating and cooking: Thermal efficiency and emissions analysis. Journal of Cleaner Production, 375, 134111. https://doi.org/10.1016/j.jclepro.2022.134111
Gebreyes, E. F., Teferi, S. T., & Adem, K. D. (2024). A case study of bio-charcoal made from khat residue for Hawassa City, Ethiopia. PLOS ONE, 19(11), e0313952. https://doi.org/10.1371/journal.pone.0313952
Hebenstreit, B., Schnetzinger, R., Ohnmacht, R., Höftberger, E., & Haslinger, W. (2011). Efficiency optimization of biomass boilers by a combined condensation heat pump system.
International Organization for Standardization. (2017). Solid biofuels—Determination of calorific value (ISO 18125:2017). https://standards.iteh.ai/catalog/standards/sist/845d7dc1-7df3-4abd-9051-d8e842811a5e/iso-18125-2017
International Organization for Standardization. (2023). Solid biofuels—Determination of moisture content—Part 3: Moisture in general analysis sample (ISO 18134-3:2023). https://www.iso.org/obp/ui/en/#iso:std:iso:18134:-3:ed-2:v1:en
Kofman, P. D. (2021). Review of worldwide standards for solid biofuels (Revised April 2021). https://www.coford.ie/media/coford/content/publications/2022/3ReviewofWorldwideStandardsforSolidBiofuelsRevisedApril2021291021310322.pdf
Leoni, E., Mancini, M., Aminti, G., & Picchi, G. (2021). Wood fuel procurement to bioenergy facilities: Analysis of moisture content variability and optimal sampling strategy. Processes, 9(2), 359. https://doi.org/10.3390/pr9020359
National Renewable Energy Laboratory. (2006). Consider installing high-pressure boilers with backpressure turbine-generators (DOE/GO-102006-2267). https://doi.org/10.2172/875766
Nonsawang, S., Juntahum, S., Sanchumpu, P., Suaili, W., Senawong, K., & Laloon, K. (2024). Unlocking renewable fuel: Charcoal briquettes production from agro-industrial waste with cassava industrial binders. Energy Reports, 12, 4966–4982. https://doi.org/10.1016/j.egyr.2024.10.053
Rueda, C. V., Baldi, G., Gasparri, I., & Jobbágy, E. G. (2015). Charcoal production in the Argentine Dry Chaco: Where, how and who? Energy for Sustainable Development, 27, 46–53. https://doi.org/10.1016/j.esd.2015.04.006
Saeed, A. A. H., Yub Harun, N., Bilad, M. R., Afzal, M. T., Parvez, A. M., Roslan, F. A. S., Abdul Rahim, S., Vinayagam, V. D., & Afolabi, H. K. (2021). Moisture content impact on properties of briquette produced from rice husk waste. Sustainability, 13(6), 3069. https://doi.org/10.3390/su13063069
Tumuluru, J. S., Wright, C., Kenny, K., & Hess, J. (2011). A review on biomass densification for energy applications.
Downloads
Published
Issue
Section
License
Copyright (c) 2026 Héctor F. Durán-Calvetty, Nicómedes Saavedra-Arancibia, Deyvi Bustamante-Perez, Deyler Roca-Malale, Víctor Hinojosa-Padilla (Autor/a)

This work is licensed under a Creative Commons Attribution 4.0 International License.






